Selected Significant Projects

  • $50 Billion LNG Plant, Darwin NT – identification of corrosion mechanisms under paint and insulation, assessment of paint coatings for suitability, specification review and remediation advice
  • Black Saturday bushfires class action (Beechworth) – forensic assessment and failure analysis of porcelain insulators which broke and caused live conductor to drop and start bushfire
  • Black Saturday bushfires class action (Kinglake) – forensic metallurgical assessment of buckled transmission tower steel due to fire heat
  • Black Saturday bushfires (Gippsland) – opinion on probability of car exhaust manifold causing spontaneous combustion of dry grass lodged in engine bay (Supreme Court expert testimony)
  • CCDHB Hospital Wellington NZ– failure analysis of over 70km of corroded copper piping
  • Alfred Hospital Melbourne – failure analysis of brass fittings and condition assessment of aging plumbing infrastructure
  • Marine tanker fuelling depot, Brisbane – failure analysis of corroded stainless steel piping due to water presence and stagnation
  • Melbourne Park Tennis Centre – failure analysis of corroded copper piping
  • Royal Children’s Hospital Melbourne – Condition assessment and failure analysis of copper and PP-R piping
  • Water recycling plant, Melbourne – identification of corrosion mechanisms and failure analysis of welded stainless steel piping
  • Fiona Stanley Hospital WA – failure analysis of hot water expansion bellows
  • Royal Women’s Hospital Melbourne, Royal Children’s Hospital Melbourne, Long Bay Prison Sydney, private hospital Sydney – failure analysis of PP-R polymeric piping
  • Perth Children’s Hospital – assessment of sources of lead in potable water supply
  • Victoria Police Major Collisions Unit – Failure analysis of petrol tanker tow hitch, which caused laden fuel tanker to impact oncoming vehicle, for Coronial Inquest
  • High-rise apartment complex, Melbourne – assessment of type and extent of corrosion in balcony steel I-beams, paint coating testing and determination of root cause
  • Iron ore mine, Paraburdoo WA – assessment and failure analysis of 4km of degraded polyethylene piping due to residual stress cracking
  • Eureka Tower Melbourne – failure analysis of fire system plumbing that flooded approximately 40 floors
  • Fertiliser storage warehouse, Lara VIC – identification of corrosion mechanisms and products, correlation to chemical species in fertilisers, and assignation of lessee liability
  • Racetrack grandstand, Melbourne– forensic assessment of fire damaged and non-fire damaged, but corroded, infrastructure to determine state of structure prior to fire incident
  • Heritage building, Geelong VIC – assessment and forensic determination of cause of concrete cancer in foundations
  • Various Victorian aquatic centres – pool tile delamination cause identification, and stress corrosion cracking failure of stainless steel suspended roof support struts
  • Melbourne Aquarium – Failure analysis of HVAC heat exchangers due to water treatment and design of system

Infrastructure & Machinery

• Hospitals, buildings, bridges, water treatment, chemical processing, food processing, fuel depots, mines, refineries and other structures

• Platform components & coatings: mining, oil and gas, power distribution, civil and defence aircraft, and marine

• Component failures in cranes, machines and pumps including determination of mechanism and cause, and weld assessment to applicable standards

• Assessment of corrosion mechanisms and causes and suitable remediation

• Swimming pool failures, particularly cases involving tiling or deterioration of fiberglass

• Determination of compliance with engineering standards and design criteria

Building Materials

• Evaluation of corrosion in bare or galvanized steel pipes, reinforced concrete, structural steel, and buildings

• Concrete, mortar, paving and plaster failures, including concrete cancer, efflorescence, analysis of composition and assessment of fitness for purpose

• Corrosion assessment for mode and root cause of concrete reinforcing, structural steel and all other metallic components in buildings, bridges, hospitals, water treatment, food processing, refineries and other structures

• Façade cladding failures due to moisture ingression and environmental causes

• Failure analysis of metallic and plastic plumbing systems and components, regarding the applicable plumbing codes and standards.

• Paint, powder coating and surface finishing systems: assessment for function suitability, thickness, delamination, environmental degradation and durability

• Determination of organic coating, electroplating and galvanized coating defects and failures

• Forensic assessment of fire and water damaged infrastructure and determination of ongoing fitness for purpose

• Flooring systems & finishes: assessment of suitability for use, including failure analysis and remediation advice

• Examination of ceramic failures, addressing issues such as defective floor tiles, pool paving and tiling, sanitary ware, piping, and windows

• Assessment of adhesives and sealants used in building construction, including their application to tiles and textured pavers

Public & Product Liability

• Investigation of incidents related to machines and equipment, including the identification of contributing factors

• Analysis of mechanical failures in products and equipment, including ladders, carousels, and chairs

• Wet pendulum and dry floor friction testing of pedestrian surfaces to determine slip resistance, and contribution to slips, trips and falls.

• Evaluation of public lighting conditions, stairs, handrails and balustrades

Plumbing

• Failure analysis and condition assessment of aging plumbing infrastructure and fittings

• Failure and root cause analysis of many types of plastic and metallic components, including pressure/non-pressure steel, stainless steel, copper, brass, PB, PP-R, PEX, HDPE, LDPE, PVC piping and plumbing components including connectors, expansion joints, flexible hoses, valves and brackets

Power Transmission & Distribution

• Evaluation and analysis of power distribution hardware failures, including preparation of expert witness legal reports related to:

    • collapsed transmission towers & distribution lines
    • ACSR and AAAC conductors (bird caging & corrosion fatigue)
    • glass and ceramic insulators
    • fuses
    • galvanized hardware
    • brackets and various types of fixturing hardware
    • Black Saturday fires

Aerospace & Defence

  • Failure and root cause analyses for various Defence and civil aircraft platforms, including but not limited to Lockheed P3/AP3C Orion, C-130 Hercules, McDonnell Douglas F/A-18, General Dynamics F-111, Boeing 737, 767, and 777, Airbus A320, A330, and A340
  • Served as the RAAF Engineering Design Authority for airframe and undercarriage components, overseeing material specification, thermal treatments, non-destructive inspection, shot peening, surface finishing, and painting
  • Successfully project-managed NADCAP certification for numerous special processes

Transportation

• Failures in automotive, aircraft, trains, trams, maritime platforms, and fuel depots

• Failures caused by corrosion and erosion in engine blocks and cylinder heads

• Mechanical breakdowns of various components, such as fasteners, suspension systems, wheels, tires, engine components,  transmission and braking systems